Instytut Wdrożeń i Technologii Sp. z o.o. is the aluminium foundry localized in Starachowice in Poland and produces sand and mould castings in gravity technology. The firm also executes foundry tooling and offer additional services in form of machining on CNC machines, heat treatment, sand blasting and machining of the castings' surface, i.a. anodizing, phosphate treatment, powder and wet painting. Additionaly the firm on clients' demands execute leak-proof tests of the aluminium castings and penetration and X-Ray tests in form of co-operation with other firms.
Aluminium foundry was founded in yr. 1999 and base its statutory activity on potential and intellectual resources gained in Odlewnie Polskie S.A. In yr. 2005 the ownership of Instytut Wdrożeń i Technologii Sp. z o.o. has passed to private investors.
The company possesses ISO 9001:2000 cerificate that confirms introduction and application of Quality System in range of design and execution of foundry tooling and production and machining of aluminium castings.
One of the main tasks of the firm is implementation of new technologies. The company possesses the great experience in leaning the costs of production supported by replacement of machining process of aluminium parts from rolled profiles onto the machining of casted parts.
Currently the quality of company services has been approved by our clients belonging to international corparations from the following industries:
To the new clients we offer fast offer preparation and production of the castings according to Just-In-Time deliveries.
For designing of aluminium castings we use the following technology: CAD/CAM/CNC, Pro/ENGINEER, Unigraphics NX and Edgecam. As for the execution of models, core- boxes, moulds and negatives on CNC we take advantage of flat documentation 2D (hard copy and electronic version) and three-dimensional solids 3D received from our customers. There is also possibility to import the projects to be used by our designers by the software named Pro/ENGINEER from the external softwares in formats: STP; IGS; PAR; PARASOLID, CAT; VDA; STL.
We take advantage of the software ProCAST for computer simulation of pouring processes and solidification of castings which enables also to simulate:
The files generated by the software Pro/ENGINEER are imported to another software named Unigraphics which supports execution and generates codes 'NC' for the purposes of CNC machines.
Pattern shop is highly specialized and modern department with long lasting experience which offer the following services:
The models and their negatives are being executed on vertical machining centre AVIA VMC 650.
The maximum dimensions of milled models are: X/Y/Z 650/540/620 and maximum burden is 620 kg.
Instytut Wdrożeń i Technologii Sp. z o.o. specializes in production of small batches and complicated aluminium castings produced in sand, mould and mixed technology.
We also execute heat treatment of aluminium castings: T1, T4, T5 and T6. We execute precipitation hardening for the following alloys: AlSi7Mg0,3; Alsi7Mgo,6; AlSi9Mg; AlSi10Mg, AlCu5MgMn, AlCu4Ti; Alsi4MgTi; AlZn10Si8Mg. This processing causes the raise of the edurance characteristics of castings by 100%, thanks to that we receive Rm higher than 400 MPa.
The castings with the weight in range:
We possess the following measuring equippment:
Machining of castings is exexuted with the usage of the following machines with CNC steering:
The quality of our products is controlled by the following the guidelines of ISO 9001:2001 procedure and stable assurance of high and stable level of quality. Executing the Qulaity Policy of our firm we wish to obtain the mark of firm which steady raises the quality of products as well as the satisfaction of our customers and our employees.
The quality control and quality goals are being carried out by the following concepts:
For execution of Quality Policy there was introduced and implemented Management Quality System consistent with requirements of PN-EN ISO 9001:2001 standards.
Hereby we present the aluminium alloys that are being used for production of aluminium castings by Instytut Wdrożeń i Technologii Sp. z o.o.
|NUMBER||CHEMICAL SYMBOL||NUMBER||CHEMICAL SYMBOL||NUMBER||CHEMICAL SYMBOL|
|EN AC-21000||AlCu4MgTi||EN AC-44200||AlSi12(A)||EN AC-46400||AlSi9Cu1Mg|
|EN AC-21100||AlCu4Ti||EN AC-44300||AlSi12(Fe)||EN AC-46500||AlSi9Cu3(Fe)(Zn)|
|EN AC-41000||AlSi2MgTi||EN AC-44400||AlSi9||EN AC-46600||AlSi7Cu2|
|EN AC-42000||AlSi7Mg||EN AC-45000||AlSi6Cu4||EN AC-47000||AlSi12(Cu)|
|EN AC-42100||AlSi7Mg0,3||EN AC-45100||AlSi5Cu3Mg||EN AC-47100||AlSi12Cu1(Fe)|
|EN AC-42200||AlSi7Mg0,6||EN AC-45200||Al5Cu3Mn||EN AC-48000||AlSi12CuNiMg|
|EN AC-43000||AlSi10MG(a)||EN AC-45300||AlSi5Cu1Mg||EN AC-51000||AlMg3(b)|
|EN AC-43100||AlSi10Mg(b)||EN AC-45400||AlSi5Cu3||EN AC-51100||AlMg3(a)|
|EN AC-43200||AlSi10Mg(Cu)||EN AC-46000||AlSi9Cu3(Fe)||EN AC-51200||AlMg9|
|EN AC-43300||AlSi9Mg||EN AC-46100||AlSi11Cu2(Fe)||EN AC-51300||AlMg5|
|EN AC-43400||AlSi10Mg(Fe9)||EN AC-46200||AlSi8Cu3||EN AC-51400||AlMg5(Si)|
|EN AC-44000||AlSi11||EN AC-46300||AlSi7Cu3Mg||EN AC-71000||AlZn5Mg|
Instytut Wdrożeń i Technologii Sp. z o.o.
inż. Władysława Rogowskiego 16 B street
27-200 Starachowice, Poland
VAT PL 664-18-37-456 | REGON 291033962 | KRS 0000109383
For contact in english please refer to Mr Maciej Dutkiewicz.